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2555 Barnet Highway
Coquitlam V3H 1W4
BC
Canada
Your British Columbia Community Volkswagen Dealer. Serving VW's to Burnaby, Coquitlam, Vancouver and Surrey Since 1953. Specializing in both new and used volkswagens. Our VW dealership has been selling new and used vehicles and providing superior auto service since 1953.

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A boiler is a closed vessel in which drinking water or other liquid is heated. The fluid will not always boil. (In THE UNITED STATES, the word "furnace" is normally used if the purpose is not to boil the liquid.) The warmed or vaporized liquid exits the boiler for use in a variety of heating system or processes applications,[1 - [2 - including water heating, central heating, boiler-based power generation, cooking food, and sanitation. Materials The pressure vessel of a boiler is usually manufactured from steel (or alloy steel), or historically of wrought iron. Stainless steel, of the austenitic types especially, is not used in wetted elements of boilers due to corrosion and stress corrosion cracking.[3 - However, ferritic stainless steel is often found in superheater sections that won't be exposed to boiling drinking water, and electrically heated stainless steel shell boilers are allowed under the European "Pressure Equipment Directive" for creation of steam for sterilizers and disinfectors.[4 - https://en.wikipedia.org/wiki/Boiler - https://en.wikipedia.org/wiki/Boiler In live steam models, copper or brass is often used since it is easier fabricated in smaller size boilers. Historically, copper was often used for fireboxes (especially for steam locomotives), because of its better formability and higher thermal conductivity; however, in newer times, the high price of copper often makes this an uneconomic choice and cheaper substitutes (such as metal) are used instead. For much of the Victorian "age group of steam", the only materials used for boilermaking was the highest grade of wrought iron, with set up by rivetting. This iron was extracted from specialist ironworks, such as at Cleator Moor (UK), noted for the high quality of their rolled plate and its suitability for high-reliability use in critical applications, such as high-pressure boilers. In the 20th century, design practice relocated towards the utilization of steel instead, which is more powerful and cheaper, with welded building, which is quicker and requires less labour. It should be observed, however, that wrought iron boilers corrode considerably slower than their modern-day metal counterparts, and are less susceptible to localized pitting and stress-corrosion. This makes the durability of older wrought-iron boilers considerably more advanced than those of welded metal boilers. Cast iron might be used for the heating system vessel of home drinking water heaters. Although such heaters are usually termed "boilers" in some countries, their purpose is usually to produce hot water, not steam, and so they run at low pressure and try to avoid boiling. The brittleness of cast iron helps it be impractical for high-pressure steam boilers. Boiler Repairs Leyton, E10, Boiler Breakdown Emergency Service http://boiler-repairs-leyton.co.uk - Boiler Repairs Leyton, E10, Boiler Breakdown Emergency Service! Energy The source of heating for a boiler is combustion of some of several fuels, such as wood, coal, oil, or natural gas. Electric vapor boilers use level of resistance- or immersion-type heating system elements. Nuclear fission is used as a heat source for generating steam also, either straight (BWR) or, in most cases, in specialised warmth exchangers called "vapor generators" (PWR). Temperature recovery vapor generators (HRSGs) use the heat rejected from other procedures such as gas turbine. Boiler efficiency there are two methods to gauge the boiler efficiency 1) direct method 2) indirect method Direct method -immediate method of boiler efficiency test is more useful or even more common boiler efficiency =Q*((Hg-Hf)/q)*(GCV *100 ) Q =Total vapor flow Hg= Enthalpy of saturated vapor in k cal/kg Hf =Enthalpy of give food to drinking water in kcal/kg q= quantity of energy use in kg/hr GCV =gross calorific value in kcal/kg like family pet coke (8200 kcal/KG) indirect method -to measure the boiler efficiency in indirect method, we need a following parameter like Ultimate analysis of fuel (H2,S2,S,C moisture constraint, ash constraint) percentage of O2 or CO2 at flue gas flue gas temperature at outlet ambient temperature in deg c and humidity of air in kg/kg GCV of fuel in kcal/kg ash percentage in combustible fuel GCV of ash in kcal/kg Configurations Boilers can be classified in to the following configurations: Container boiler or Haycock boiler/Haystack boiler: a primitive "kettle" where a open fire heats a partially filled water box from below. 18th century Haycock boilers generally produced and stored large quantities of very low-pressure steam, often hardly above that of the atmosphere. These could burn wood or frequently, coal. Efficiency was suprisingly low. Flued boiler with a couple of large flues-an early forerunner or kind of fire-tube boiler. Diagram of the fire-tube boiler Fire-tube boiler: Here, drinking water partially fills a boiler barrel with a little volume still left above to support the steam (vapor space). This is the type of boiler used in all steam locomotives nearly. The heat source is in the furnace or firebox that has to be held completely surrounded by water in order to keep the temperature of the heating surface below the boiling point. The furnace can be situated at one end of a fire-tube which lengthens the road of the hot gases, thus augmenting the heating system surface which can be further increased by causing the gases invert direction through another parallel pipe or a lot of money of multiple tubes (two-pass or come back flue boiler); additionally the gases may be taken along the edges and then beneath the boiler through flues (3-move boiler). In case of a locomotive-type boiler, a boiler barrel extends from the firebox and the hot gases go through a bundle of fire tubes inside the barrel which greatly escalates the heating surface in comparison to a single tube and further boosts heat transfer. Fire-tube boilers have a comparatively low rate of steam production usually, but high vapor storage capacity. Fire-tube boilers mostly burn off solid fuels, but are readily flexible to the people of the liquid or gas variety. Diagram of a water-tube boiler. Water-tube boiler: In this type, pipes filled with water are arranged inside a furnace in several possible configurations. Water pipes connect large drums Often, the lower ones formulated with drinking water and the upper ones vapor and water; in other cases, such as a mono-tube boiler, water is circulated by a pump through a succession of coils. This kind generally gives high vapor production rates, but less storage space capacity than the above. Water tube boilers can be designed to exploit any high temperature source and are generally preferred in high-pressure applications since the high-pressure water/steam is included within small diameter pipes which can withstand the pressure with a thinner wall. Flash boiler: A flash boiler is a specialized type of water-tube boiler where tubes are close together and drinking water is pumped through them. A flash boiler differs from the kind of mono-tube steam generator in which the tube is permanently filled up with water. In a flash boiler, the pipe is held so hot that water feed is quickly flashed into vapor and superheated. Flash boilers had some use in automobiles in the 19th century which use continued into the early 20th century. . 1950s design vapor locomotive boiler, from a Victorian Railways J class Fire-tube boiler with Water-tube firebox. Sometimes both above types have been combined in the following manner: the firebox contains an set up of water pipes, called thermic siphons. The gases pass through a conventional firetube boiler then. Water-tube fireboxes were installed in many Hungarian locomotives,[citation needed - but have fulfilled with little success in other countries. Sectional boiler. Within a ensemble iron sectional boiler, sometimes called a "pork chop boiler" water is contained inside cast iron sections.[citation needed - These areas are assembled on site to create the finished boiler. Safety See also: Boiler explosion To define and secure boilers safely, some professional specialized organizations such as the American Society of Mechanical Technical engineers (ASME) develop requirements and regulation rules. For instance, the ASME Boiler and Pressure Vessel Code is a typical providing a wide range of guidelines and directives to ensure compliance of the boilers and other pressure vessels with safety, design and security standards.[5 - Historically, boilers were a source of many serious injuries and property destruction as a consequence to badly understood engineering principles. Thin and brittle metallic shells can rupture, while badly welded or riveted seams could start, leading to a violent eruption of the pressurized steam. When drinking water is changed into vapor it expands to over 1,000 times its original travels and volume down steam pipes at over 100 kilometres per hour. Because of this, vapor is a great way of moving energy and high temperature around a niche site from a central boiler house to where it is needed, but without the right boiler give food to water treatment, a steam-raising flower will suffer from size corrosion and formation. At best, this increases energy costs and can result in poor quality steam, reduced efficiency, shorter vegetation and unreliable procedure. At worst, it can lead to catastrophic failing and loss of life. Collapsed or dislodged boiler tubes can also spray scalding-hot steam and smoke out of the air intake and firing chute, injuring the firemen who weight the coal in to the fire chamber. Extremely large boilers providing a huge selection of horsepower to operate factories can potentially demolish entire structures.[6 - A boiler which has a loss of give food to drinking water and it is permitted to boil dry out can be extremely dangerous. If supply drinking water is then sent into the clear boiler, the small cascade of incoming drinking water instantly boils on connection with the superheated metallic shell and leads to a violent explosion that cannot be controlled even by safety steam valves. Draining of the boiler can also happen if a leak occurs in the steam source lines that is larger than the make-up drinking water supply could replace. The Hartford Loop was invented in 1919 by the Hartford Steam Boiler and INSURANCE PROVIDER as a method to assist in preventing this condition from taking place, and therefore reduce their insurance promises.[7 - [8 - Superheated steam boiler A superheated boiler on the steam locomotive. Main article: Superheater Most boilers produce steam to be utilized at saturation temperatures; that is, saturated vapor. Superheated steam boilers vaporize the water and additional heating the steam in a superheater then. This provides vapor at much higher heat, but can decrease the overall thermal efficiency of the vapor generating flower because the bigger steam temperature takes a higher flue gas exhaust temperature.[citation needed - There are several ways to circumvent this problem, by providing an economizer that heats the feed drinking water typically, a combustion air heater in the hot flue gas exhaust path, or both. There are benefits to superheated steam that may, and will often, increase overall efficiency of both steam generation and its own utilization: gains in input temp to a turbine should outweigh any cost in additional boiler problem and expense. There could be useful limitations in using moist steam also, as entrained condensation droplets will harm turbine blades. Superheated steam presents unique safety concerns because, if any operational system component fails and allows steam to escape, the ruthless and temperature can cause serious, instantaneous harm to anyone in its path. Since the escaping steam will be completely superheated vapor, detection can be difficult, although the extreme heat and sound from such a leak clearly indicates its presence. Superheater operation is similar to that of the coils on an air conditioning unit, although for a different purpose. The steam piping is directed through the flue gas route in the boiler furnace. The heat in this field is typically between 1,300 and 1,600 C (2,372 and 2,912 F). Some superheaters are glowing type; that is, they absorb heat by radiation. Others are convection type, absorbing warmth from a fluid. Some are a combination of both types. Through either method, the extreme heat in the flue gas path will heat the superheater steam piping and the steam within also. While the temp of the vapor in the superheater rises, the pressure of the steam does not and the pressure remains the same as that of the boiler.[9 - Almost all steam superheater system designs remove droplets entrained in the steam to avoid harm to the turbine blading and associated piping. Supercritical steam generator Boiler for a power herb. Main article: Supercritical steam generator Supercritical steam generators are used for the production of electric power frequently. They operate at supercritical pressure. In contrast to a "subcritical boiler", a supercritical steam generator operates at such a high pressure (over 3,200 psi or 22 MPa) that the physical turbulence that characterizes boiling ceases to occur; the fluid is neither water nor gas but a super-critical fluid. There is absolutely no generation of steam bubbles within water, because the pressure is above the critical pressure point of which steam bubbles can develop. As the fluid expands through the turbine phases, its thermodynamic condition drops below the critical point as it does work turning the turbine which converts the electrical generator that power is ultimately extracted. The fluid at that time may be a mix of steam and liquid droplets as it passes in to the condenser. This results in less fuel use and for that reason less greenhouse gas production slightly. The word "boiler" should not be used for a supercritical pressure vapor generator, as no "boiling" occurs in this product. Boiler Repairs Leyton, E10, Boiler Breakdown Emergency Service http://boiler-repairs-leyton.co.uk - Boiler Repairs Leyton, E10, Boiler Breakdown Emergency Service!.. Accessories Boiler fittings and accessories Pressuretrols to control the steam pressure in the boiler. Boilers generally have two or three 3 pressuretrols: a manual-reset pressuretrol, which functions as a protection by setting the top limit of vapor pressure, the operating pressuretrol, which settings when the boiler fires to keep up pressure, as well as for boilers equipped with a modulating burner, a modulating pressuretrol which controls the quantity of fire. Protection valve: It is utilized to alleviate pressure and stop possible explosion of a boiler. Water level indications: They show the operator the level of liquid in the boiler, also known as a sight cup, water gauge or water column. Bottom blowdown valves: They offer a means for removing solid particulates that condense and rest on underneath of the boiler. As the name implies, this valve is located directly on the bottom of the boiler usually, and is sometimes opened up to use the pressure in the boiler to drive these particulates out. Continuous blowdown valve: This allows a small level of water to flee continuously. Its purpose is to avoid water in the boiler becoming saturated with dissolved salts. Saturation would lead to foaming and cause water droplets to be transported over with the vapor - an ailment known as priming. Blowdown is also often used to monitor the chemistry of the boiler water. Trycock: a kind of valve that is often use to manually check a liquid level in a container. Most found on a drinking water boiler commonly. Flash tank: High-pressure blowdown enters this vessel where in fact the steam can 'flash' safely and be found in a low-pressure system or be vented to atmosphere while the ambient pressure blowdown flows to drain. Automatic blowdown/continuous heat recovery system: This technique allows the boiler to blowdown only once makeup water is flowing to the boiler, thereby transferring the maximum amount of heat possible from the blowdown to the make-up water. No flash tank is generally needed as the blowdown discharged is close to the temp of the makeup water. Hand holes: These are steel plates installed in openings in "header" to permit for inspections & installing tubes and inspection of inner surfaces. Steam drum internals, some display screen, scrubber & cans (cyclone separators). Low-water cutoff: It really is a mechanical means (usually a float change) that is utilized to turn from the burner or shut off energy to the boiler to avoid it from jogging once the water goes below a certain point. If a boiler is "dry-fired" (burnt without drinking water in it) it can cause rupture or catastrophic failing. Surface blowdown series: It provides a means for removing foam or other light-weight non-condensible substances that tend to float together with the water inside the boiler. Circulating pump: It is made to circulate water back to the boiler after it has expelled a few of its heat. Feedwater check valve or clack valve: A non-return stop valve in the feedwater series. This may be fitted to the comparative side of the boiler, just below water level, or to the very best of the boiler.[10 - Top give food to: With this design for feedwater injection, water is fed to the very best of the boiler. This may reduce boiler exhaustion triggered by thermal stress. By spraying the feedwater over a series of trays the water is quickly heated which can reduce limescale. Desuperheater tubes or bundles: Some pipes or bundles of pipes in the water drum or the steam drum made to cool superheated steam, in order to supply auxiliary equipment that will not need, or may be damaged by, dry out vapor. Chemical substance injection line: A connection to add chemicals for controlling feedwater pH. Steam accessories Main vapor stop valve: Steam traps: Main vapor stop/check valve: It can be used on multiple boiler installations. Combustion accessories Energy oil system:gas oil heaters Gas system: Coal system: Soot blower Other essential items Pressure gauges: Feed pumps: Fusible plug: Inspectors test pressure gauge attachment: Name dish: Registration dish:

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